Hot Water Piping Systems
Insul-Pipe Systems offers a full range of pre-insulated piping systems for underground hot water usages. The systems are comprised of a specified carrier pipe pre-insulated with polyurethane insulation and jacketing in either a PVC, HDPE, or FRP jacket.
The system features:
- Closed cell polyurethane insulation, offering the lowest available thermal conductivity and the best natural resistance to water penetration.
- Engineered coupling and fitting insulation kits providing the same level of moisture protection.
- This system can also be provided with prefabricated and pre-insulated fittings.
We can manufacture Insul-Pipe Systems Hot Water Systems to meet job specifications using a carrier pipe of:
- Steel
- Fiberglass
- Copper
- CPVC
- Ductile Iron
Table Sizes and Measures
| Steel x PVC Jacket |
|
Pipe Size |
Insulation Thickness |
Jacket Size |
Jacket Thickness |
R Value |
|
1” |
1.52 |
4.50 |
.060 |
10.85 |
|
1 ¼” |
1.31 |
4.50 |
.060 |
9.35 |
|
1 ½” |
1.19 |
4.50 |
.060 |
8.50 |
|
2 |
1.00 |
4.50 |
.060 |
7.14 |
|
2 ½” |
1.62 |
6.14 |
.060 |
11.57 |
|
3” |
1.25 |
6.14 |
.060 |
8.55 |
|
4” |
1.75 |
8.16 |
.080 |
12.50 |
|
6” |
1.68 |
10.20 |
.100 |
12.00 |
|
8” |
1.69 |
12.24 |
.120 |
12.07 |
|
10” |
1.65 |
14.32 |
.140 |
11.78 |
|
12” |
1.47 |
16.00 |
.160 |
10.58 |

Sample Submittal Specifications
PIPING SYSTEM: Underground, pre-insulated hot water supply and return piping.
CARRIER PIPE: Steel – Underground, pre-insulated hot water supply and return piping.
OUTER JACKET: Seamless, low pressure rated PVC or HDPE, or Fiberglass
INSULATION: Polyurethane, 2.5 PCF density, 90 to 95% closed cell, poured in place, “K” = .13 per inch @75 degrees F.
END SEALS: Factory applied, waterproof mastic covering the urethane insulation at each end of each joint of pipe and bonded both to the carrier pipe and the outer jacket. COUPLINGS: Coupling insulation kits are urethane components field mixed and poured into a PVC mold sealed to form a watertight seal.
FITTINGS: Fitting insulation kits are urethane components field mixed and poured into a PVC molded fitting cover then taped to form a watertight seal.
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